An efficient factory depends on machinery that can work whenever it’s needed and for however long the need remains. To operate like this, though, each piece of machinery needs individual parts that are in good working order. However, through unexpected occurrences and normal wear and tear, some parts on machines can start to form rust or become dirty to the point that they no longer function correctly. To help your business avoid equipment breakdowns, here are a few tips to help you keep your industrial parts clean and free of rust.
Set Some Ground Rules
One easy way for rust and dirt to collect on industrial equipment is for employees to drop food or drinks near or on the equipment. Something as simple as a glass of water can wreak havoc if it’s dropped in the wrong place. Therefore, to help keep your equipment operating correctly, it’s important that you set ground rules that prohibit your employees from bringing any type of food or drink into the same area where the equipment is located. Though it may be inconvenient for your employees to leave their food and drink in a central location, it’s far more inconvenient to have an unnecessary shutdown due to rust or dirt.
When rust and dirt do collect on various parts of your industrial equipment, it’s important to clean it thoroughly so that the parts can continue to perform correctly. One highly effective method of cleaning is sandblasting. Sandblasting is especially effective at removing dust and other contaminants that are tightly adhered to the surface that you’re cleaning. Another advantage of this cleaning method is that it eliminates the use of water, which can put your parts at risk for further rust if you don’t get them completely dry.
Choose Your Materials Carefully
Another way to keep your industrial parts clean is to take steps to prevent them from getting dirty in the first place. One way to do this is to carefully choose the metals from which your parts are constructed. Using stainless steel or galvanized metals for industrial parts puts protective layers between the iron in your parts and the air and moisture that can lead to rust. Plus, these metals tend to be more durable, overall, meaning that the equipment they’re used in will be more reliable.
One problem that can leave even the most durable industrial parts vulnerable to rust and dirt is damage caused by improper operation. Even a single dent caused by misalignment can cause rust to form that can eventually overtake the entire assembly. Therefore, it’s important to ensure that the individual components in your equipment are accurately adjusted when new parts are installed. It’s also important to check these adjustments periodically to ensure that nothing has changed.
In addition to regular adjustment and alignment checks, the best way to keep your industrial parts in good working order is to take care of them with regular maintenance. Daily cleaning, scheduled lubrication, and other necessary maintenance will help all of your equipment last longer and operate more efficiently. This can help save your company money through less downtime and less-frequent part replacement.